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Small-Scale Seawater Intake Design & Specification

Screened, low-velocity seawater intakes for research laboratories, aquaria, hatcheries, dive centres and coastal buildings — the same intake engineering used on desalination plants, right-sized for flows from a few cubic metres per hour.

Proven Intake Engineering, Appropriately Scaled

A small seawater intake is not simply a scaled-down pipe — at low flows the same problems (sediment, biofouling, chloride corrosion, entrainment of marine life and air entrainment) become proportionally harder to manage. Reynolds & Bauhm applies the hydraulic and materials engineering proven on large desalination and power-station intakes to compact systems: a screened, low-approach-velocity intake; a self-priming or flooded-suction duty/standby pump set; and a layout that stays clear and serviceable. The result is a reliable, consentable supply for a building that needs a few cubic metres per hour, not a few thousand.

Choosing the Right Intake

The intake type is driven by water clarity, seabed/shoreline, the species’ sensitivity and the consenting regime.

Subsurface (Beach Well / Gallery)

Draws seawater through the seabed sand, which acts as a natural slow-sand filter — low turbidity, very low biofouling and effectively zero entrainment of marine life. Ideal for sensitive research stock; limited by ground conditions and yield.

Screened Open Intake

A passive wedge-wire or T-screen on a short offshore line, sized for a through-slot velocity ≤0.15 m/s. Higher and steadier yield; needs screening, biofouling control and pre-treatment. The most common choice for research buildings.

Wedge-Wire Screens

Shoreline Sump / Tidal

A screened shoreline sump or pontoon-mounted intake where a seabed line is impractical. Simple to maintain; the design must manage tidal range, sediment and air entrainment at the pump suction.

Key Design Parameters

ParameterSmall-scale basisNote
Design flow1–50 m³/h (duty + standby)From tank volumes × turnover
Through-screen velocity≤ 0.15 m/sEPA 316(b) basis — protects marine life
Screen aperture1–3 mm (wedge-wire slot)Balances larvae exclusion vs blinding
Pipe velocity1.0–2.0 m/sSelf-scouring without excessive head loss
PumpsDuty/standby, VSD, flooded suctionContinuity of supply for living stock
Wetted materialsSuper-duplex 2507, titanium, GRP, HDPE, PVC-UChloride corrosion & non-toxicity
Biofouling controlPeriodic chlorination + dechlor, or copper-free anti-foulingKeeps small bores & screens clear

Design Mitigation of Key Failure Modes

Biofouling

Mussels, barnacles and biofilm block small intakes fast. We design for in-situ cleaning, pigging or pulse-chlorination with full dechlorination before water reaches stock.

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Chloride Corrosion

Seawater attacks standard stainless. We select super-duplex, titanium and non-metallics so the system survives its design life without contaminating the tanks.

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Entrainment of Marine Life

A low approach velocity and fine passive screening keep larvae, fry and plankton out — protecting both the ecosystem and your downstream filtration and experiments.

Need a seawater intake specified for your building?

Tell us the flow, the site and what the water feeds — we’ll recommend the intake type, screening, materials and pump arrangement, and produce a specification you can tender or build.

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