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Sludge Dewatering Calculator

Estimate cake solids production, polymer consumption, disposal requirements, and operating feasibility for mechanical sludge dewatering equipment.

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Sludge Dewatering Calculator

Estimate dewatering performance and operating requirements from your sludge characteristics

Liquid Sludge → Cake Volume Reduction

Convert a volume of liquid sludge into the resulting dewatered cake — volume reduction, water removed, and transport saved.

How the Calculators Work

1. Solids Mass Balance

Dry solids throughput = sludge flow × inlet solids × operating hours. Cake mass = DS / cake solids %.

2. Filtrate Calculation

Filtrate volume = inlet sludge volume minus cake volume. Recovery % accounts for solids lost to filtrate.

3. Cost Aggregation

Polymer, disposal, and power costs are summed. Override consumption rates in Advanced to match your local service planning.

4. Technology Comparison

Switch between belt press, centrifuge, screw press, and filter press to compare cake solids and feasibility.

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