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Flux, Concentration Polarisation & Recovery

Flux is the throughput per unit membrane area, and the rate at which a membrane can run without rapid fouling. Concentration polarisation and recovery set the practical ceiling on sustainable flux.

Flux as the Master Variable

Design Flux

Flux (litres per square metre per hour) sizes the membrane area and sets the fouling rate; conservative flux extends life.

Sustainable Flux

Operating below the critical flux keeps fouling slow and reversible.

Area & Recovery

Flux, with recovery, fixes the membrane area and the number of elements.

Concentration Polarisation

Boundary Layer

Rejected solutes accumulate in a thin boundary layer at the membrane, raising local concentration above the bulk.

The Beta Factor

The polarisation (beta) factor quantifies this build-up and raises local osmotic pressure and scaling risk.

Crossflow Control

Crossflow velocity sweeps the boundary layer, limiting polarisation and fouling.

Concentration Polarisation & the Beta Factor

At the membrane surface, rejected salts are carried in faster than they diffuse back, so the wall concentration exceeds the bulk by the concentration-polarisation (beta) factor, typically 1.1 to 1.3. This raises the local osmotic pressure, reducing net driving pressure, and lifts the surface saturation of sparingly soluble salts, which is why scaling appears at the membrane wall before the bulk reaches saturation. Adequate crossflow and conservative flux keep beta, and therefore fouling and scaling, in check.

Designing for Sustainable Flux

Flux Targeting

Flux is set by feed quality, conservative for difficult waters to protect life.

Crossflow & Spacers

Element and spacer selection manages polarisation and pressure drop.

Recovery Limits

Recovery is capped by scaling and osmotic limits along the array.

Designing a membrane or RO system?

Reynolds & Bauhm designs membrane systems and the pre-treatment that protects them — from UF/MF and SDI control to RO array design, energy recovery and CIP.

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