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Turnkey Project Delivery

One contractor. One guarantee. From process design and equipment fabrication through installation, commissioning, and performance validation. We eliminate the interface risks that occur when design, fabrication, and automation are contracted to separate vendors.

Bespoke Turnkey Solutions

Where the requirement is non-standard, our bespoke turnkey route engineers the plant around your site, process and performance targets — custom design, manufacture and integration under the same single-responsibility delivery.

Bespoke Turnkey Solutions

Why Integrated Delivery Wins

When Reynolds & Bauhm is involved in designing your DAF system, the same engineering team that conducted CFD optimisation of the contact zone develops the P&IDs, specifies the instruments, programs the SCADA logic, and commissions the skid. This integration eliminates interface risks, compresses schedules, and ensures performance guarantees are backed by engineering accountability.

1
Single Point of Responsibility
30%
Faster Delivery vs. Fragmented
Zero
Design-Fabrication Interface Risk
100%
Performance Guarantee Backed

What Turnkey Delivery Includes

Complete EPC capability: engineering, procurement, construction, commissioning

1

Engineering & Design

Process design through to IFC issue. All disciplines under one roof: process, mechanical, electrical, instrumentation, and controls.

Process Engineering

Mass balances, hydraulic profiles, PFDs, P&IDs, equipment datasheets, and control philosophies.

Mechanical Design

3D CAD modelling, CFD validation, structural analysis, and fabrication isometrics.

Electrical & Controls

Single-line diagrams, panel layouts, PLC/HMI specification, and SCADA architecture.

Documentation

Quality plans, inspection test plans (ITPs), hazard studies, and O&M manual drafts.

2

Procurement & Fabrication

In-house fabrication with full material traceability. Parallel engineering and procurement compress schedule by 4–6 weeks.

In-House Fabrication

UK and Poland manufacturing centres with ASME, PED, and EN 1090 certification.

Material Traceability

Mill test reports, EN 10204 3.1/3.2 certificates, and full weld procedure documentation.

Factory Acceptance Testing

Hydrostatic testing, leak testing, functional testing, and witness hold points.

Shipping & Logistics

Export packing, Incoterms management, customs documentation, and site delivery coordination.

3

Installation & Construction

Experienced site teams manage civil interfaces, mechanical installation, electrical termination, and piping connection.

Site Management

Site supervision, health & safety coordination, subcontractor management, and progress reporting.

Mechanical Installation

Equipment setting, piping connection, alignment verification, and pressure testing.

Electrical & Instrumentation

Cable pulling, termination, loop checking, calibration, and control panel energisation.

Interface Management

Single point of contact for all trades eliminates coordination gaps and change orders.

4

Commissioning & Handover

Systematic startup, performance validation, operator training, and documentation handover. Performance guarantees are contractually binding.

Pre-Commissioning

Mechanical completion, punch list clearance, cleaning, flushing, and pre-start checks.

Site Acceptance Testing

Wet commissioning, performance testing against design guarantees, and regulatory sampling.

Operator Training

Classroom and hands-on training, troubleshooting workshops, and certification.

Documentation Handover

As-built drawings, O&M manuals, spare parts lists, test certificates, and warranty documentation.

How We Eliminate Interface Risk

The hidden requirements of fragmented project delivery

Risk FactorFragmented Delivery (Multiple Vendors)Turnkey Delivery (Reynolds & Bauhm)
Design-fabrication gapsDesigner specifies; fabricator interprets. Errors discovered during FAT or on-site.Designers walk the fabrication floor. Issues caught before steel is cut.
Control system integrationSCADA programmer never met the process engineer. Logic errors require rework.Same team specifies instruments and programs logic. Seamless integration.
Schedule compressionSequential handovers: design → fabricate → install. No overlap possible.Parallel engineering and long-lead procurement. 30% schedule reduction.
Performance guaranteeEach vendor blames the other. No single party accountable for system performance.One contractor, one performance guarantee. Effluent quality is our responsibility.
Change managementDesign changes require coordination across 3+ contracts. Cost and schedule blowout.Internal change control. Rapid impact assessment and implementation.
Commissioning supportProcess engineer unavailable; OEM provides limited support. Owner left to integrate.Full commissioning team: process, mechanical, electrical, controls. Until handover.

Performance Guarantees & Contracts

Contractual commitments that de-risk your investment

Effluent Quality Guarantee

Contractual TSS, BOD, COD, and nutrient limits. Penalty clauses for non-performance during the guarantee period (typically 3–12 months).

Schedule Guarantee

Liquidated damages for late delivery. Milestone-based payments tied to measurable progress.

Capital Cap

Fixed-scope contracts with defined scope boundaries. Change orders only for owner-requested variations.

Operating expenditure Commitment

Energy and chemical consumption benchmarks. Optimisation support to achieve guaranteed operating overheads.

Typical project duration: Standard skid packages 12–16 weeks. Complex multi-process plants 24–32 weeks. Containerised rapid-deployment systems 4–6 weeks from order. Schedule includes design, fabrication, FAT, shipping, installation, and commissioning.

Discuss Your Turnkey Project

From initial feasibility through to performance-validated handover, we deliver water treatment projects as a single accountable contractor. Contact our project team for a scope discussion and preliminary schedule.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.