UK HQ Your time

Membrane System Design, Energy & Compliance

Turning membrane science into a plant means designing the array and recovery, minimising energy, meeting permeate and discharge limits, and managing the membrane lifecycle, the engineering that delivers reliable, economic water.

Array, Recovery & Staging

Array Staging

Tapered pressure-vessel staging maintains flux and crossflow as flow declines through the system.

Recovery Selection

Recovery is set by scaling, osmotic and concentrate-disposal limits.

Redundancy

Train configuration and standby protect output through cleaning and maintenance.

Minimising Specific Energy

High-Pressure Pumping

Pumping against osmotic pressure dominates RO energy; efficiency is paramount.

Energy Recovery Devices

Isobaric devices recover energy from the concentrate, cutting SWRO specific energy substantially.

Operating Point

Flux, recovery and temperature are optimised for lowest lifecycle energy.

Permeate Quality, Concentrate & Compliance

A membrane plant has two regulated streams: the permeate, which must meet its use specification (potable, boiler-feed or reuse limits, including parameters such as boron for SWRO), and the concentrate, whose salinity and any residual chemicals are governed by discharge consent or disposal route. System design reconciles both, selecting recovery and staging to meet permeate targets while keeping the concentrate within its disposal limits, and pairs them with energy recovery so the plant is compliant, reliable and economic across the membrane lifecycle.

Reliable, Economic Operation

Monitoring & Normalisation

Normalised performance monitoring drives cleaning and replacement decisions.

Membrane Replacement

Planned replacement based on performance protects output and budget.

Optimisation

Operating-point review keeps energy and quality optimal as conditions change.

Designing a membrane or RO system?

Reynolds & Bauhm designs membrane systems and the pre-treatment that protects them — from UF/MF and SDI control to RO array design, energy recovery and CIP.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.