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We Specialise in Cut-and-Cover Water Treatment

Water treatment for cut-and-cover tunnel construction — open-excavation dewatering, runoff and concrete-contact water at street level. We show it because cut-and-cover sites sit in dense urban settings with tight discharge and noise constraints. Treatment plant is arranged to fit narrow working corridors alongside traffic management, utilities diversions and public access. The same train handles excavation dewatering, surface runoff and alkaline concrete-contact water, switching duty as the cut-and-cover sequence advances bay by bay.

Cut-and-Cover Dewatering

Cut-and-cover tunnel construction requires dewatering for excavation below the water table. Sheet pile or slurry walls c

Engineered Performance

Every system is designed for your specific wastewater characteristics, flow profile, and effluent targets. No off-the-shelf assumptions — just validated process engineering.

Proven Reliability

Equipment selected from manufacturers with proven field performance in similar applications. Duty/standby arrangements and robust construction minimise unplanned downtime.

Environmental Compliance

Design targets are set at 50-70% of consent limits, providing a safety margin for process variation. Continuous monitoring and automated reporting demonstrate compliance.

Operator Friendly

Intuitive controls, clear instrumentation, and accessible maintenance points reduce training requirements. Standard operating procedures written in plain language.

Technical Support

Direct access to our process engineers for operational advice, troubleshooting, and optimisation. Remote diagnostics and rapid on-site response keep your plant running.

Quality Assurance

Materials certified to EN 10204 3.1, welding procedures qualified to ISO 9606, and pressure testing to 1.5x design pressure. Full traceability from mill to commissioning.

Treatment Systems

Our cut-and-cover treatment includes high-capacity pumping, sedimentation for solids removal, and filtration for polishi

1. Site Assessment

Comprehensive analysis of wastewater volume, quality, temperature, and variability informs process selection and equipment sizing for optimal performance.

2. Process Design

Treatment train selected from screening, DAF, biological, filtration, and disinfection options based on effluent targets, footprint, and Capital expenditure constraints.

3. Equipment Selection

Materials, pumps, blowers, and instruments specified for the specific duty conditions, chemical environment, and operational maintenance capabilities.

4. Automation & Control

PLC-based control with online monitoring automates chemical dosing, aeration, and sludge withdrawal. Remote access provides 24/7 oversight.

5. Commissioning

Site acceptance testing verifies mechanical, electrical, and process performance. Operator training ensures confident day-to-day management.

6. Performance Guarantee

Contractual effluent targets with financial backing demonstrate our confidence. Monthly reporting proves continuous compliance for regulators and stakeholders.

Project Support

Reynolds & Bauhm provides complete dewatering and treatment services including equipment, operation, and monitoring. Thi

Engineered Performance

Every system is designed for your specific wastewater characteristics, flow profile, and effluent targets. No off-the-shelf assumptions — just validated process engineering.

Proven Reliability

Equipment selected from manufacturers with proven field performance in similar applications. Duty/standby arrangements and robust construction minimise unplanned downtime.

Environmental Compliance

Design targets are set at 50-70% of consent limits, providing a safety margin for process variation. Continuous monitoring and automated reporting demonstrate compliance.

Operator Friendly

Intuitive controls, clear instrumentation, and accessible maintenance points reduce training requirements. Standard operating procedures written in plain language.

Technical Support

Direct access to our process engineers for operational advice, troubleshooting, and optimisation. Remote diagnostics and rapid on-site response keep your plant running.

Quality Assurance

Materials certified to EN 10204 3.1, welding procedures qualified to ISO 9606, and pressure testing to 1.5x design pressure. Full traceability from mill to commissioning.

Related Pages

Global Standards Reference

Directory of international wastewater treatment regulations and equipment compliance standards Organised by country and region.

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Metro Dewatering

Groundwater treatment for tunnel dewatering operations.

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Metro Environmental

Meet strict environmental discharge requirements for tunnel construction wastewater.

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Metro Equipment

Containerised and mobile water treatment equipment for tunnelling projects.

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Metro Groundwater

Remove contaminants from tunnel groundwater including heavy metals, hydrocarbons and sulphates for safe discharge.

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Metro Shafts

Wastewater treatment for vertical shafts and caissons.

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Metro & Tunnelling Water Treatment

Metro construction, tunnel boring machines (TBM), and cut-and-cover excavation generate slurry water containing bentonite, cement fines, groundwater contaminants, and tunnelling additives. Treatment systems must handle high solids loading, variable flow rates, and tight site constraints while enabling water recycling to reduce freshwater consumption and tanker discharge volumes.

TBM Slurry Treatment

Desanding and desilting plants separate spoil from bentonite slurry for EPB and slurry TBMs.

Cut-and-Cover Dewatering

Wellpoint dewatering and settlement tank systems manage groundwater ingress during excavation.

Water Recycling

Closed-loop treatment enables 80-95% water reuse, minimising tanker transport rates.

Mobile Plants

Containerised and trailer-mounted systems for rapid deployment and relocation between sites.

Design Parameters

TBM Slurry Flow200 – 2,000 m³/h (EPB shield dependent)
Solids Loading10 – 40% by weight (spoilt slurry)
Particle Size0.001 – 100 mm (sand to boulder fragments)
Dewatering Well Flow5 – 50 m³/h per wellpoint
Groundwater TreatmentpH adjustment, iron/manganese removal
Water Reuse80 – 95% recycling for TBM and grout mixing
FootprintCompact skids for 500 m² site compounds
MobilityTrailer/container mounted for rapid relocation

Construction Compliance

Discharge Consent

Site dewatering discharge meets local authority consent for suspended solids and pH.

Environmental Permit

Groundwater treatment complies with Construction Environmental Management Plans (CEMP).

Waste Hierarchy

Dewatered spoil meets landfill acceptance criteria or is recycled as engineered fill.

Need help with cut-and-cover tunnels?

Our experts can design a system tailored to your specific requirements.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.