Water treatment for aseptic processing areas with high purity requirements and contamination control.
Treat high-COD pharmaceutical wastewater with strong organic loads.
Wastewater treatment for pharmaceutical formulation plants. Handle excipients, cleaning agents and product residues.
Treat biopharmaceutical wastewater from fermentation and cell culture.
GMP-compliant wastewater treatment for pharmaceutical facilities.
Sterile manufacturing areas require high-purity water for injection (WFI) and purified water (PW) for product and equipm
Every system is designed for your specific wastewater characteristics, flow profile, and effluent targets. No off-the-shelf assumptions — just validated process engineering.
Equipment selected from manufacturers with proven field performance in similar applications. Duty/standby arrangements and robust construction minimise unplanned downtime.
Design targets are set at 50-70% of consent limits, providing a safety margin for process variation. Continuous monitoring and automated reporting demonstrate compliance.
Intuitive controls, clear instrumentation, and accessible maintenance points reduce training requirements. Standard operating procedures written in plain language.
Direct access to our process engineers for operational advice, troubleshooting, and optimisation. Remote diagnostics and rapid on-site response keep your plant running.
Materials certified to EN 10204 3.1, welding procedures qualified to ISO 9606, and pressure testing to 1.5x design pressure. Full traceability from mill to commissioning.
Our sterile manufacturing treatment systems are designed with contamination control in mind including closed systems, sa
Comprehensive analysis of wastewater volume, quality, temperature, and variability informs process selection and equipment sizing for optimal performance.
Treatment train selected from screening, DAF, biological, filtration, and disinfection options based on effluent targets, footprint, and Capital expenditure constraints.
Materials, pumps, blowers, and instruments specified for the specific duty conditions, chemical environment, and operational maintenance capabilities.
PLC-based control with online monitoring automates chemical dosing, aeration, and sludge withdrawal. Remote access provides 24/7 oversight.
Site acceptance testing verifies mechanical, electrical, and process performance. Operator training ensures confident day-to-day management.
Contractual effluent targets with financial backing demonstrate our confidence. Monthly reporting proves continuous compliance for regulators and stakeholders.
Treatment systems are validated as part of facility validation with appropriate documentation. Monitoring ensures contin
pH, COD, TSS, ammonia, and flow instruments provide continuous real-time data. 4-20 mA signals feed the PLC for closed-loop control and SCADA trending.
Intuitive operator screens with colour-coded status, trend charts, and alarm summaries. Remote access via secure VPN allows off-site monitoring and support.
Prioritised alarms with SMS and email escalation. Smart suppression prevents flooding. Maintenance reminders based on run-hours and calendar prevent breakdowns.
Daily, weekly, and monthly performance reports generated automatically. Effluent quality summaries, chemical consumption, and compliance status emailed to stakeholders.
Quarterly audits by our engineers verify instrument accuracy, control loop performance, and maintenance practices. Recommendations prevent gradual degradation.
Years of operational data stored securely in the cloud. Export to Excel for regulatory submissions. API access connects to ERP and environmental management systems.
Ozonation and O3/UV advanced oxidation for Colour removal, odour control, and micropollutant destruction in industrial wastewater.
View PageDirectory of international wastewater treatment regulations and equipment compliance standards Organised by country and region.
View PageWastewater treatment for active pharmaceutical ingredient manufacturing.
View PagePharmaceutical manufacturing generates complex wastewaters containing active pharmaceutical ingredients (APIs), solvents, high organic loads, and variable pH. Our treatment trains combine advanced oxidation, specialised biological degradation, and precision separation to achieve discharge consent while protecting downstream municipal treatment works from potent compound disruption.
Advanced oxidation and photo-Fenton processes mineralise recalcitrant pharmaceutical compounds.
Vacuum distillation and membrane separation recover valuable solvents for re-use or resale.
Specialised biomass acclimated to pharmaceutical wastewaters resists shock loading.
Full IQ/OQ/PQ documentation packages for validated manufacturing environments.
| COD Range | 2,000 – 50,000 mg/L |
| BOD/COD Ratio | 0.3 – 0.6 (biodegradable fraction) |
| pH Variation | 2.0 – 12.0 (acid/alkali cleaning cycles) |
| TDS Loading | Up to 80,000 mg/L (brine and buffer salts) |
| Temperature | 15 – 45°C (process dependent) |
| HRT Bioreactor | 24 – 72 hours (extended for recalcitrant COD) |
| Sludge Yield | 0.4 – 0.8 kg DS/kg COD removed |
| Materials | SS316L, duplex, PTFE-lined (solvent resistance) |
Environmental risk assessment and ERA compliance for API manufacturing discharge.
Qualified equipment and validated cleaning procedures for multiproduct facilities.
Water quality meets EP, USP, and JP requirements for purified and Water for Injection.
Our experts can design a system tailored to your specific requirements.
Our expertise spans multiple industries with sector-specific water treatment solutions.