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Research Facility Solutions

Reynolds & Bauhm designs and builds complete water treatment systems for university research centres. Influent preparation, reaction vessels, separation stages, and effluent monitoring integrated into one research-optimised facility.

Since 2016
Global Delivery
Performance Guaranteed

A Research Platform, Not a Collection of Units

A world-class research centre needs more than individual pilot rigs. It needs an integrated treatment platform where every stage is instrumented, every sample point is accessible, and every process variable is controllable from a single supervisory system.

Reynolds & Bauhm designs, builds, and commissions complete research facility water treatment systems for UK universities. From raw water or wastewater influent through to final effluent, every vessel, every pump, every sensor, and every sampling port is positioned to serve your research programme, not a standard product line.

Integrated Process Design

Multiple treatment stages designed as one hydraulic and control system. Residence times, recirculation rates, and inter-stage buffering calculated for your experimental matrix.

Unified Data Platform

All instrumentation connected to a single data historian. Time-synchronised data from every stage of treatment available for your statistical analysis and model validation.

Flexible Configuration

By-pass lines, interchangeable reactor vessels, and modular separation stages let you reconfigure the treatment train between research programmes without major plant modification.

Modern university research facility with water treatment equipment

What a Research Facility System Includes

Every research facility we build is unique. These are the standard modules we integrate to create your bespoke research platform.

Influent Preparation Module

Raw water or wastewater conditioning including flow equalisation, temperature control, pH adjustment, and synthetic dosing for controlled challenge studies. Designed to deliver consistent influent quality to your experimental protocol.

Reaction Stage Array

Multiple reactor vessels configured for your research programme. Chemical reaction, biological treatment, or advanced oxidation, each with independent control of residence time, mixing intensity, temperature, and reagent dosing.

Separation & Clarification

Clarifiers, dissolved air flotation units, membrane housings, and filtration skids designed to separate your reaction products with the efficiency your mass balance requires. Instrumented for real-time performance verification.

Sampling & Analysis Stations

Automated and manual sampling points at every process stage. Quick-connect fittings for portable analysers, bypass lines for online instrumentation, and sample preservation systems for off-site laboratory analysis.

SCADA & Data Management

Supervisory control with real-time trending, alarm management, and automated data export. Compatible with your existing laboratory data systems. Full audit trail for research integrity compliance.

Safety & Containment

Secondary containment, emergency shut-off systems, ventilation control, and spill management designed to your institution's health and safety standards. Full COSHH and risk assessment documentation.

How We Deliver a Research Facility

Facility Delivery Process

1

Research Requirements Capture

We work with your research team to understand your experimental matrix, performance targets, and instrumentation needs.

2

Process Design & PID Development

Complete process design including P&ID, hydraulic calculations, control philosophy, and instrumentation specification.

3

Equipment Manufacture & Assembly

Fabrication in our UK facility with full material traceability, weld inspection, and hydrostatic testing.

4

Installation & Commissioning

Installation at your facility with connection to building services, control system programming, and operator training.

5

Performance Validation

Commissioning tests against your research protocol to verify that every stage performs to the specification your experiments require.

Facility Documentation Package

Process Design Report

Full design basis, hydraulic calculations, mass balances, and performance predictions traceable to your research parameters.

Engineering Drawings

P&ID, general arrangement, electrical schematics, and control system architecture drawings for your facilities team.

Compliance Documentation

Pressure equipment certification, electrical compliance, COSHH assessments, and health and safety file for your safety office.

Training & Handover

Operator training for technical staff and research students. O&M manual, calibration procedures, and troubleshooting guide.

Process Fundamentals & Design

This treatment stage is engineered to achieve specific contaminant removal targets while providing stable, predictable performance across variable inlet conditions. Design parameters are calculated from wastewater characterisation data, regulatory requirements, and site-specific constraints including footprint, energy availability, and operator capability.

Process Optimisation

Design validated by CFD modelling and pilot testing to confirm performance guarantees.

Mechanical Reliability

Equipment selected for 20-year design life with minimal wearing parts and easy access.

Chemical Efficiency

Automated dosing and feedback control minimise reagent consumption and sludge production.

Compliance Assurance

Online monitoring and data logging demonstrate continuous consent compliance.

Design Parameters

Design Flow10 – 5,000 m³/h (application specific)
Inlet VariabilityDesigned for 1:3 peak-to-average flow ratio
Removal Efficiency85 – 99% depending on target contaminant
Hydraulic RetentionCalculated from kinetic constants and safety factors
Power Consumption0.5 – 5.0 kWh/100 m³ (process dependent)
Chemical DoseAuto-controlled based on online analysers
Sludge Production0.2 – 1.5 kg DS/kg contaminant removed
MaterialsSS304, SS316L, or carbon steel with coating

Integration with Treatment Train

No treatment stage operates in isolation. This process is designed to receive conditioned influent from upstream stages and deliver effluent quality suitable for downstream processes. Hydraulic and organic loading rates are balanced across the complete treatment train to prevent bottlenecking and ensure overall plant efficiency. Our engineers model the complete flowsheet to optimise Capital expenditure and Operating expenditure across the plant lifecycle.

Upstream Protection

Screening, equalisation, and pre-treatment protect this stage from damage and overload.

Downstream Conditioning

Effluent quality ensures downstream biology, filtration, or disinfection performs optimally.

Recycle Streams

Reject streams, filtrate, and centrate are routed back to appropriate upstream points.

Related Pages & Equipment

Equipment Catalogue

Browse our full range of water treatment equipment and systems.

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DAF Systems

Dissolved air flotation for solids and oil separation.

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Lamella Clarifiers

High-rate settling for primary and secondary clarification.

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Biological Treatment

Activated sludge, MBBR, and SBR systems for organic removal.

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Sludge Dewatering

Belt press, centrifuge, and screw press dewatering.

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Chemical Dosing

Automated coagulant, flocculant, and pH correction systems.

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Pilot Testing

Validate process performance with on-site pilot trials.

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Speak to Our Engineers

Request a consultation or quotation for your project.

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Design Your Research Facility With Us

Contact our engineering team to discuss your research centre requirements. We will develop an integrated facility design that supports your current research programme and adapts to the programmes of the future.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.