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RTD Production Wastewater

Ready-to-drink beverage production generates wastewater from mixing, flavouring, and packaging operations. These streams

Engineered Performance

Every system is designed for your specific wastewater characteristics, flow profile, and effluent targets. No off-the-shelf assumptions — just validated process engineering.

Proven Reliability

Equipment selected from manufacturers with proven field performance in similar applications. Duty/standby arrangements and robust construction minimise unplanned downtime.

Environmental Compliance

Design targets are set at 50-70% of consent limits, providing a safety margin for process variation. Continuous monitoring and automated reporting demonstrate compliance.

Operator Friendly

Intuitive controls, clear instrumentation, and accessible maintenance points reduce training requirements. Standard operating procedures written in plain language.

Technical Support

Direct access to our process engineers for operational advice, troubleshooting, and optimisation. Remote diagnostics and rapid on-site response keep your plant running.

Quality Assurance

Materials certified to EN 10204 3.1, welding procedures qualified to ISO 9606, and pressure testing to 1.5x design pressure. Full traceability from mill to commissioning.

Treatment Considerations

Alcohol content in RTD wastewater requires consideration for advanced biological treatment. Reynolds & Bauhm systems han

Space Constraints

Available footprint often dictates process selection. Containerised systems, vertical stacking, and high-rate processes maximise treatment capacity in limited space.

Budget Parameters

Capital expenditure and Operating expenditure budgets influence technology choice, material specification, and automation level. Life-cycle costing reveals the true cost difference between options.

Flow Variability

Diurnal, seasonal, and production-driven flow variations require equalisation and flexible process capacity. Fixed-rate systems fail during peaks and waste energy during troughs.

Effluent Quality Targets

Discharge consent limits, reuse quality standards, or environmental permits define treatment depth. Over-treatment wastes money; under-treatment risks prosecution.

Maintenance Capability

Operator skill level, shift cover, and spare parts inventory influence equipment selection. Simple robust systems suit remote sites; sophisticated plants need trained technicians.

Future Expansion

Design for 20-30% flow growth avoids early replacement. Modular construction, oversized pipework, and spare tank connections make future expansion straightforward and economical.

Flexible Solutions

RTD facilities often produce multiple products with different wastewater characteristics. Our treatment systems adapt to this product variability.

Modular Construction

Standardised skid-mounted and containerised units bolt together to increase capacity. Additional tanks, blowers, or filters added in parallel without process interruption.

Over-Sized Design

Aeration systems, pipework, and electrical supplies sized for 130-150% of initial capacity. Future expansion requires only additional process units, not infrastructure replacement.

Common Control Platform

PLC and SCADA systems designed with spare I/O capacity for additional instruments and equipment. Software updates enable expanded functionality without hardware replacement.

Phased Implementation

Initial installation treats current flow with civil works and utilities sized for future expansion. Additional trains installed during scheduled shutdowns when demand grows.

Performance Guarantees

Each expansion module carries its own performance guarantee. Existing treatment continues under warranty while new capacity is commissioned and validated independently.

Cost Efficiency

Phased Capital expenditure spread across multiple budget years. Initial investment reduced while maintaining ability to meet regulatory obligations as production increases.

Recommended Equipment

Solutions for Brewery & Beverage Wastewater

DAF Flotation Systems

Remove yeast, suspended solids, and organic matter with micro-bubble flotation technology. Achieves >90% solids removal with automated chemical dosing.

Rotary Drum Screens

Continuous screening of spent grains and hop debris with minimal maintenance. Gentle handling preserves grain structure for animal feed recovery.

Screw Presses

Dewater spent grains and organic sludge to 18-22% dry solids for reduced disposal requirements. Low-energy operation with automated wash cycles.

Polyelectrolyte Stations

Automated chemical dosing for flocculation and solids separation. Precise polymer preparation ensures optimal conditioning for DAF and dewatering.

Storage Tanks

Equalization and buffer tanks for handling variable brewery wastewater flows with pH stabilisation. Stainless steel with sanitary finishes.

Process Tanks

Neutralisation vessels and contact tanks for pH adjustment and treatment processes. Corrosion-resistant materials with mixing capabilities.

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Need help with rtd & mixer production wastewater?

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Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.