Complete wastewater treatment for beverage-concentrate production — handling high-sugar, high-COD effluent with balancing, biological treatment and water reuse.
CFD, P&ID, SCADA and commissioning for critical water treatment plants.
Plant layouts, piping isometrics and construction-ready engineering drawings.
Flow, mixing and thermal CFD across treatment and process equipment.
Full mechanical, physico-chemical, biological and sludge equipment range.
A major beverage concentrate producer needed a complete wastewater treatment solution to handle high-strength organic wastewater from syrup production, fruit processing, and equipment cleaning operations.
High-efficiency DAF units for removing suspended solids and oils from concentrate production wastewater.
Aerobic advanced biological treatment system to reduce organic load and meet discharge requirements.
Complete sludge thickening and dewatering system to minimise disposal requirement and costs.
Advanced filtration system enabling 40% water reuse for non-potable applications.
Full compliance with municipal discharge standards.
40% of treated water recycled for cooling and cleaning.
Significant reduction in water consumption and discharge fees.
Reduced environmental footprint through water recovery.
Food and beverage manufacturing generates high-strength wastewater containing organic matter, fats, oils, sugars, and suspended solids. Our treatment trains combine screening, dissolved air flotation for fat recovery, biological oxidation for dissolved organics, and tertiary polishing to meet discharge consent or enable water reuse. Each system is designed around your specific product mix and seasonal production variations.
Removes large solids and protects downstream pumps and biological systems from damage.
DAF systems recover valuable fats for rendering while reducing organic loading to biological stages.
Activated sludge, MBBR, or SBR processes remove dissolved sugars and organic compounds.
Tertiary filtration and UV enable safe recycling of process water for equipment washdown.
| COD Range | 1,000 – 10,000 mg/L (product dependent) |
| BOD Range | 500 – 5,000 mg/L |
| TSS Range | 200 – 3,000 mg/L |
| O&G Range | 50 – 800 mg/L |
| pH Range | 4.0 – 10.0 (cleaning cycle influence) |
| Temperature | 10 – 45°C (hot process water influence) |
| HRT Biological | 12 – 36 hours |
| Sludge Yield | 0.5 – 0.9 kg DS/kg COD removed |
HACCP-aligned design with food-grade materials and hygienic equipment selection.
Effluent engineered to meet trade effluent consent limits including BOD, TSS, and O&G.
Recovered protein, fat, and fibre fractions can offset treatment costs.
Contact us to discuss your wastewater treatment requirements.
Our expertise spans multiple industries with sector-specific water treatment solutions.