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Model: RB-AS-STD

Ammonia Stripping Column

Packed tower stripping column removing ammonia from high-strength industrial wastewater and converting it to fertilizer-grade ammonium sulphate.

Equipment Description

The Ammonia Stripping Column is a vertical packed tower that removes dissolved ammonia from wastewater by converting ammonium ions to gaseous ammonia through pH elevation and temperature, then stripping the gas with steam or air. The ammonia-rich gas is absorbed in sulphuric acid to produce ammonium sulphate fertilizer. Constructed in SS316 for corrosion resistance, with structured packing providing high mass transfer efficiency and low pressure drop.

Structured Packing

High-efficiency structured packing (250-500 m2/m3) provides 95%+ ammonia transfer with low pressure drop.

Corrosion Resistant

SS316L construction with acid-resistant linings for long service life in aggressive conditions.

Fertilizer Production

H2SO4 absorption tower produces 21-0-0 NPK ammonium sulphate – a saleable byproduct.

Automated Control

Online pH, temperature, and ammonia monitors control stripping efficiency. SCADA integrated.

Technical Data

MaterialSS316L, acid-resistant lining
Capacity10-500 m3/h wastewater
Packing Height3-8 metres structured packing
Inlet NH3100-2,000 mg/L
Outlet NH3<5 mg/L
Steam Consumption0.1-0.3 kg steam/kg water
Diameter0.5-3.0 metres
Operating pH10.5-11.0 (elevated)

Used In These Processes

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Heat Exchanger

Plate heat exchanger for influent preheating using stripped effluent.

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pH Correction

Multi-stage acid and alkali dosing for stripping and discharge.

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Chemical Dosing

NaOH and H2SO4 preparation with metering pumps.

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Operating Principle

Process Mechanism

Engineered for continuous industrial duty with automated control loops maintaining optimal performance across variable inlet conditions.

Performance Monitoring

Integrated sensors and analytics provide real-time visibility into operational efficiency and maintenance requirements.

Fail-Safe Design

Redundant safety systems and emergency shutdown protocols protect personnel and downstream equipment.

Adaptive Control

SCADA-compatible control architecture automatically adjusts operational parameters to match influent variations.

Construction & Materials

Manufactured from premium corrosion-resistant materials selected for your specific water chemistry. All weld seams are pickled and passivated to extend service life in aggressive industrial environments. Modular skid-mounted configurations simplify installation and future expansion.

Skid Fabrication

Pre-piped and pre-wired on structural steel skids with lifting lugs and fork pockets.

Corrosion Protection

SS316L, duplex, or rubber-lined construction selected based on wastewater chemistry.

Plug & Play

Factory acceptance tested (FAT) before dispatch. Connect power and inlet/outlet to commence operation.

Control & Instrumentation

PLC Control

Siemens or Allen-Bradley PLC platforms with custom logic developed for your specific sequencing and interlock requirements.

Remote Telemetry

4G/WiFi/Ethernet connectivity to our support centre for predictive diagnostics and remote troubleshooting.

Alarm Management

Prioritised alarm hierarchy with SMS and email notifications to maintenance and operations personnel.

Data Logging

12-month rolling data storage with automated compliance report generation for regulatory submissions.

Maintenance & Spare Parts

Reynolds & Bauhm provides lifetime technical support for all equipment. Our spare parts inventory covers critical wear components with next-day delivery across Europe. Planned maintenance contracts include quarterly inspections, predictive replacement of wearing parts, and annual performance audits to guarantee sustained efficiency.

Planned Maintenance

Quarterly inspections and preventive replacement of seals, bearings, and wearing surfaces.

Spare Parts

Critical components held in stock. Next-day dispatch to UK, Netherlands, Germany and Poland.

Operator Training

On-site commissioning and hands-on training for your operations and maintenance teams.

Service Contracts

Comprehensive SLA options including 24/7 response, quarterly visits, and annual efficiency audits.

Request Equipment Quotation

Our engineers will size and configure this equipment for your specific application, flow rate, and treatment targets.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.