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Aftermarket Services & O&M Support

Protect your investment with scheduled maintenance, critical spares inventory, guaranteed response times, and full operations & maintenance outsourcing. We keep your treatment plant performing at design intent throughout its operational life.

Aftermarket Service Portfolio

From ad-hoc spare parts to full O&M outsourcing with performance SLAs

Spare Parts Program

Recommended spares lists, critical inventory, consignment stock, and fast-track procurement for all equipment in our product range.

  • Recommended & critical spares lists
  • OEM genuine parts guarantee
  • Consignment stock agreements
  • 48-hour dispatch on stocked items
  • Parts cross-reference for legacy equipment

Preventive Maintenance

Scheduled inspections, predictive maintenance, calibration services, and lubrication programmes to prevent failures before they occur.

  • Quarterly / annual inspection schedules
  • Vibration analysis & thermography
  • Instrument calibration & verification
  • Lubrication & consumables management
  • Maintenance report & recommendation

Emergency Response

24/7 technical support hotline, remote diagnostics, and rapid on-site field service deployment to minimise downtime and environmental risk.

  • 24/7 technical support hotline
  • Remote SCADA diagnostics
  • 4-hour telephone response guarantee
  • 24-hour on-site dispatch (UK/EU)
  • Temporary equipment rental

Operator Training

Classroom and hands-on training programmes to ensure your team operates equipment safely and efficiently.

  • On-site operator training
  • Refresher courses & updates
  • Troubleshooting workshops
  • Certification programmes
  • e-Learning modules (coming Q3 2026)

Equipment Refurbishment

Rebuild and extend the life of critical equipment without the capital cost of full replacement.

  • Screw press rebuilds & relining
  • DAF saturator reconditioning
  • Pump & mixer overhauls
  • Control system upgrades
  • Warranty on refurbished equipment

Full O&M Outsourcing

Complete operations and maintenance management with performance-based SLAs. We operate the plant; you focus on your core business.

  • Performance-guaranteed effluent quality
  • Guaranteed uptime (typically 97%+)
  • Fixed monthly service fee or per-m³ service planning
  • Regulatory compliance management
  • Monthly performance reporting

Service Level Agreements

Choose the support level that matches your risk tolerance and operational capability

Service LevelAd-HocPreventiveComprehensiveFull O&M
Response timeBest effortNext business day4-hour phone / 24-hour siteDedicated on-site team
Scheduled inspectionsNot includedQuarterlyMonthlyContinuous
Spare parts discountStandard schedule10%15%Included in fee
Remote monitoringNot includedOptionalIncludedIncluded
Labour rateStandard10% discount15% discountIncluded in fee
Uptime guaranteeNoneNone95%97%+
Effluent guaranteeNoneNoneOptional add-onIncluded
Best forOccasional needsMature plants with in-house teamCritical plants without full O&M staffNon-core operations; remote sites

Service Coverage

Local service teams across four countries

United Kingdom

Primary service centre with 24/7 hotline, on-site field service fleet, and central spares warehouse. Covers UK, Ireland, and Commonwealth markets.

Netherlands

Benelux service hub with Dutch-speaking engineers and rapid response to Northern EU clients. Specialises in desalination and process water support.

Poland

Cost-competitive service centre for Eastern EU. Full maintenance capability and regional spares stocking for Central European clients.

Germany

Precision engineering focus for automotive, chemical, and industrial clients. ATEX-certified service engineers and DACH-region coverage.

Condition Monitoring & Asset Health Metrics

Moving from time-based to condition-based maintenance using real data.

Key Performance Indicators (KPIs)

Our predictive maintenance programme tracks asset health through measurable indicators, triggering intervention before failure:

  • Vibration velocity (mm/s RMS): ISO 10816-3 Zone C/D threshold = 7.1 mm/s for large pumps/mixers
  • Bearing temperature rise: Alarm at >40 K above ambient; trip at >65 K
  • Motor current signature: Deviation >15% from baseline indicates mechanical or hydraulic overload
  • Oil analysis (tribology): ISO 4406 particle count, moisture <200 ppm, viscosity within ±10%
  • Insulation resistance: >1 MΩ/kV rating per IEEE 43; trending downward indicates moisture ingress

Remote monitoring dashboard

MetricGreenAmberRed
Vibration (mm/s RMS)<2.82.8–7.1>7.1
Bearing temp (°C)<6565–80>80
Motor current (% FLC)<8585–100>100
DO sensor drift (mg/L)<0.20.2–0.5>0.5
Filter dp (kPa)<1010–20>20
Blower discharge temp (°C)<110110–130>130

Dashboard integrated with SCADA via Modbus TCP or OPC-UA. Alerts pushed to mobile app and email.

Criticality Matrix & Inventory Optimisation

Spare parts criticality classification

We classify spares using a consequence-of-failure × lead-time matrix:

ClassDescriptionStocking Policy
A — CriticalPlant shutdown >24h if unavailable; lead time >4 weeksOn-site consignment stock
B — ImportantReduced capacity or 4–24h outage; lead time 2–4 weeksRegional hub stock
C — RoutineScheduled replacement; lead time <2 weeksOrder on demand
D — ConsumableFilters, seals, lubricantsMin/max auto-replenish

Typical critical spares inventory

EquipmentCritical SparesRecommended Qty
Centrifugal blowerShaft seals, bearings, drive belts1 set / 2 yr consumption
Fine-bubble diffusersMembrane discs/tubes, gaskets10–15% of installed
Progressive-cavity pumpRotor, stator, coupling rod1 each for duty pumps
Plate heat exchangerGasket set, spare plates (5%)1 gasket set / unit
SCADA PLCCPU module, I/O cards, PSU1 of each type
DO / pH analysersSensor heads, electrolyte, membrane2 sensor heads / analyser

Digital Maintenance Management

Integrating our service delivery with your existing systems.

API Integration

RESTful API pushes work orders, inspection reports and asset health data directly into your CMMS (SAP PM, Maximo, Fiix, or others).

Asset Tagging & QR Codes

Every maintained asset carries a unique QR tag linking to digital maintenance history, manuals, spares lists and last-service date.

Regulatory Documentation

Automatic generation of EA permit compliance packs, calibration certificates, and effluent monitoring records in PDF/A archival format.

Maintenance Analytics

Monthly reliability reports: MTBF, MTTR, availability percentage, top failure modes, and recommended design or operational changes.

The Business Case for Preventive Maintenance

Cost of unplanned failure

Industry data shows unplanned pump failure costs 3–5× the cost of preventive replacement when accounting for emergency call-out, overtime, temporary equipment hire, production loss, and potential regulatory penalties. A preventive overhaul avoided a emergency repair at a UK dairy effluent plant in 2024.

Environmental liability

EA enforcement action for consent breaches following equipment failure averages –in fines plus remediation requirements. Comprehensive O&M contracts with effluent guarantees transfer this liability to the service provider.

15–25%
Energy benefits from optimised maintenance
40–60%
Reduction in unplanned downtime
2–3×
Equipment life extension
97%+
Uptime under Full O&M SLA

Protect Your Asset

Contact our aftermarket team to discuss a support contract tailored to your plant's criticality, geographic location, and operational capability. From spare parts lists to full O&M outsourcing, we have a solution.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.