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Tunnel Hydrocarbon Removal

Diesel plant, hydraulic systems and ground contamination put oil into tunnel water. Oil–water separation and activated carbon intercept free, dispersed and dissolved hydrocarbons before discharge.

Keeping Oil Out of the Discharge

Tunnel water routinely picks up hydrocarbons from diesel plant, hydraulic and lubrication systems, fuel storage and, on brownfield alignments, contaminated ground. Even small oil concentrations breach discharge consents and foul downstream treatment. A staged barrier — interception of free oil, coalescence of dispersed droplets and adsorption of dissolved hydrocarbons on activated carbon — keeps the discharge clean and protects the receiving water.

Overview

A Staged Oil Barrier

Free and dispersed oil is removed first by API-type and coalescing separators; the residual dissolved fraction is then polished on activated carbon. We size the separators for the worst-case oil slug and the carbon for the dissolved load and required limit, with lead/lag vessels and breakthrough monitoring so the discharge stays within consent between media changes.

Free-Oil Interception

API and plate separators remove bulk free oil from the stream.

Coalescence

Coalescing media merges dispersed droplets for removal.

Carbon Polishing

Activated carbon adsorbs the dissolved hydrocarbon fraction.

Breakthrough Monitoring

Lead/lag carbon with monitoring holds the discharge limit.

Tunnel Oil Challenges

Why a Single Separator Is Not Enough

Oil in tunnel water spans free, dispersed and dissolved fractions, each needing its own barrier.

Three Oil Fractions

Free, emulsified and dissolved oil each require a different removal step.

Tight Limits

Hydrocarbon consent limits are low, demanding a polishing barrier.

Intermittent Slugs

Plant leaks and spills arrive as slugs the system must absorb.

How It Works

From Contaminated Water to Clean Discharge

1

Solids Removal

Screening and clarification remove solids that would blind the oil barrier.

2

Free-Oil Separation

API / plate separators intercept bulk free oil.

3

Coalescence

Coalescing media merges dispersed droplets for capture.

4

Carbon Adsorption

Lead/lag activated carbon polishes dissolved hydrocarbons.

5

Verification

Hydrocarbon analysis confirms compliance before discharge.

6

Media Management

Breakthrough monitoring triggers carbon change-outs.

Recommended Equipment

Plant We Build Into This Stage

Oil–Water Separators

Coalescing and API separators remove free and dispersed hydrocarbons.

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Wastewater Screens

Coarse and fine screens remove debris and protect pumps and downstream plant.

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LAMELLA Clarifiers

High-rate inclined-plate settlers cut suspended solids in a compact footprint.

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Media & Pressure Filtration

Multimedia and pressure filters polish settled water to tight TSS limits.

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Containerised Plants

Pre-assembled, road-transportable treatment trains that relocate as work advances.

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Tunnel Sediment Control

Sediment and suspended-solids removal for tunnel construction water.

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Key Benefits

Why Choose Reynolds & Bauhm

Removes free, dispersed and dissolved hydrocarbons
Staged barrier sized for worst-case oil slugs
Lead/lag carbon with breakthrough monitoring
Protects downstream plant and the receiving water
Suits diesel-plant and contaminated-ground sources
Compact, containerised arrangement for the portal
Hydrocarbon analysis for consent verification
Tracked disposal of oily waste and spent media

Related Pages

Explore Tunnelling Dewatering

Tunnelling Project Dewatering

The parent application across the whole drive.

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Oil–Water Separation

Coalescing and API separators in depth.

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Contaminated Sites

Enhanced treatment for contaminated ground.

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Discharge Consent

Meeting hydrocarbon and TSS limits.

Explore

Need Tunnel Hydrocarbon Removal?

Talk to our engineers about a system sized for your tunnel, flow and discharge consent.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.