Mechanical foam breaker with antifoam dosing and pH control for protein foam management in high-organic wastewater.
The Foam Separator addresses stable protein foam generated in dairy, brewery, and food processing wastewater. The system combines a mechanical foam breaker (rotating blade or impingement plates) with automated antifoam dosing and pH adjustment. CO2 injection collapses foam by shifting pH to the isoelectric point of proteins. A downstream bag filter captures collapsed foam solids. This ensures foam does not interfere with downstream UV reactors, DAF systems, or advanced biological treatment.
Rotating blade or impingement plate system physically collapses stable protein foam.
Silicone or vegetable oil-based antifoam dosed at 1-5 mg/L based on foam level sensor.
CO2 injection shifts pH to protein isoelectric point, causing natural foam collapse.
50-micron bag filter captures collapsed foam solids before downstream processes.
| Type | Mechanical + chemical foam control |
| Capacity | 10-200 m3/h |
| Foam Reduction | >95% foam volume |
| Antifoam Dose | 1-5 mg/L silicone emulsion |
| pH Range | 5.0-6.5 (CO2 adjusted) |
| Material | SS304 or SS316L |
| Motor Power | 0.75-3.0 kW |
| Filter Rating | 50 micron bag |
Engineered for continuous industrial duty with automated control loops maintaining optimal performance across variable inlet conditions.
Integrated sensors and analytics provide real-time visibility into operational efficiency and maintenance requirements.
Redundant safety systems and emergency shutdown protocols protect personnel and downstream equipment.
SCADA-compatible control architecture automatically adjusts operational parameters to match influent variations.
Manufactured from premium corrosion-resistant materials selected for your specific water chemistry. All weld seams are pickled and passivated to extend service life in aggressive industrial environments. Modular skid-mounted configurations simplify installation and future expansion.
Pre-piped and pre-wired on structural steel skids with lifting lugs and fork pockets.
SS316L, duplex, or rubber-lined construction selected based on wastewater chemistry.
Factory acceptance tested (FAT) before dispatch. Connect power and inlet/outlet to commence operation.
Siemens or Allen-Bradley PLC platforms with custom logic developed for your specific sequencing and interlock requirements.
4G/WiFi/Ethernet connectivity to our support centre for predictive diagnostics and remote troubleshooting.
Prioritised alarm hierarchy with SMS and email notifications to maintenance and operations personnel.
12-month rolling data storage with automated compliance report generation for regulatory submissions.
Reynolds & Bauhm provides lifetime technical support for all equipment. Our spare parts inventory covers critical wear components with next-day delivery across Europe. Planned maintenance contracts include quarterly inspections, predictive replacement of wearing parts, and annual performance audits to guarantee sustained efficiency.
Quarterly inspections and preventive replacement of seals, bearings, and wearing surfaces.
Critical components held in stock. Next-day dispatch to UK, Netherlands, Germany and Poland.
On-site commissioning and hands-on training for your operations and maintenance teams.
Comprehensive SLA options including 24/7 response, quarterly visits, and annual efficiency audits.
Our engineers will size and configure this equipment for your specific application, flow rate, and treatment targets.
Our expertise spans multiple industries with sector-specific water treatment solutions.