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Model: RB-TOC-STD

Online TOC Analyser

UV-persulfate oxidation online analyser for real-time total organic carbon monitoring in wastewater treatment and water reuse systems.

Equipment Description

The Online TOC Analyser uses UV-catalyzed persulfate oxidation to convert organic carbon to CO2, which is measured by NDIR detector. The analyser provides continuous TOC measurement from 0.1 to 2,000 mg/L with 2-5 minute cycle time. It is essential for monitoring treatment efficiency, detecting organic breakthrough in GAC columns, verifying reuse water quality, and triggering alarms for process upsets. Automatic calibration, zero verification, and self-cleaning minimise operator intervention.

Real-Time Monitoring

2-5 minute cycle time provides near-real-time TOC data for immediate process adjustment.

UV-Persulfate Oxidation

Complete oxidation of all organic compounds including refractory organics resistant to UV-only methods.

Auto Calibration

Automatic zero, span, and acid calibration every 24 hours. Drift correction maintains accuracy.

4-20mA & Modbus

Standard 4-20mA outputs and Modbus RTU for integration with SCADA, PLC, and DCS systems.

Technical Data

MethodUV-persulfate oxidation + NDIR
Range0.1-2,000 mg/L TOC
Accuracy±2% or ±0.1 mg/L
Cycle Time2-5 minutes
Detection Limit0.1 mg/L
Sample ConditionFiltered, pH 2-11, <50°C
Outputs4-20mA, RS485 Modbus
Power110-240V AC, 50W

Used In These Processes

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Integration of TOC data into plant-wide monitoring.

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TOC-protected reverse osmosis with online monitoring.

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Operating Principle

Process Mechanism

Engineered for continuous industrial duty with automated control loops maintaining optimal performance across variable inlet conditions.

Performance Monitoring

Integrated sensors and analytics provide real-time visibility into operational efficiency and maintenance requirements.

Fail-Safe Design

Redundant safety systems and emergency shutdown protocols protect personnel and downstream equipment.

Adaptive Control

SCADA-compatible control architecture automatically adjusts operational parameters to match influent variations.

Construction & Materials

Manufactured from premium corrosion-resistant materials selected for your specific water chemistry. All weld seams are pickled and passivated to extend service life in aggressive industrial environments. Modular skid-mounted configurations simplify installation and future expansion.

Skid Fabrication

Pre-piped and pre-wired on structural steel skids with lifting lugs and fork pockets.

Corrosion Protection

SS316L, duplex, or rubber-lined construction selected based on wastewater chemistry.

Plug & Play

Factory acceptance tested (FAT) before dispatch. Connect power and inlet/outlet to commence operation.

Control & Instrumentation

PLC Control

Siemens or Allen-Bradley PLC platforms with custom logic developed for your specific sequencing and interlock requirements.

Remote Telemetry

4G/WiFi/Ethernet connectivity to our support centre for predictive diagnostics and remote troubleshooting.

Alarm Management

Prioritised alarm hierarchy with SMS and email notifications to maintenance and operations personnel.

Data Logging

12-month rolling data storage with automated compliance report generation for regulatory submissions.

Maintenance & Spare Parts

Reynolds & Bauhm provides lifetime technical support for all equipment. Our spare parts inventory covers critical wear components with next-day delivery across Europe. Planned maintenance contracts include quarterly inspections, predictive replacement of wearing parts, and annual performance audits to guarantee sustained efficiency.

Planned Maintenance

Quarterly inspections and preventive replacement of seals, bearings, and wearing surfaces.

Spare Parts

Critical components held in stock. Next-day dispatch to UK, Netherlands, Germany and Poland.

Operator Training

On-site commissioning and hands-on training for your operations and maintenance teams.

Service Contracts

Comprehensive SLA options including 24/7 response, quarterly visits, and annual efficiency audits.

Request Equipment Quotation

Our engineers will size and configure this equipment for your specific application, flow rate, and treatment targets.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.