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Multimedia Filtration for Cooling Tower Make-Up Water

Worked design example: duplex automatic multimedia pressure filters treating mains make-up water for three hospital cooling towers at 45 m³/hr. Turbidity consistently ≤ 1.0 NTU for ACOP L8 and HSG274 Legionella risk compliance, continuous inline turbidity monitoring, automatic DP-triggered backwash.

Application Context — Cooling Tower Make-Up Water, L8 Compliance

Project Overview

Cooling TowersMains Make-UpL8 Compliance45 m³/hrTurbidity Control

A regional acute hospital operates three open-circuit cooling towers with a combined peak make-up requirement of 45 m³/hr during summer cooling load. A Legionella risk assessment conducted under HSE ACOP L8 and HSG274 Part 1 identified mains water turbidity spikes as a microbiological risk factor: particulates provide attachment substrate for Legionella biofilm in tower basins and distribution pipework. The Legionella risk control scheme requires make-up water turbidity to be maintained at ≤ 1.0 NTU before entry to any tower basin. The mains supply averages 0.4 NTU but spikes to 2.5–3.0 NTU during post-rainfall events and distribution main disturbances. A multimedia filtration system with continuous automatic backwash is required to guarantee ≤ 1.0 NTU to all three towers at all times, independently of main supply variation.

System Design Parameters

Peak Make-Up Flow
45 m³/hr
Water Source
Mains (chlorinated)
Turbidity (Normal)
0.2–0.4 NTU
Turbidity (Peak)
Up to 3.0 NTU
Operation
Continuous (seasonal)
Configuration
Duty / Standby duplex
Turbidity Target
≤ 1.0 NTU
Compliance Driver
ACOP L8 / HSG274

Why duty/standby? Hospital critical infrastructure requires that cooling tower make-up is never interrupted. A duplex (duty/standby) arrangement ensures that the standby vessel can immediately take over when the duty vessel initiates an automatic backwash cycle. Uninterrupted supply to all three towers is maintained at all times, even during peak turbidity events when backwash frequency increases.

Why Turbidity Matters for Legionella Control

HSG274 Part 1 (Cooling Towers) identifies suspended solids and turbidity as risk factors that promote Legionella colonisation of cooling systems:

Biofilm Substrate

Suspended particulate matter provides attachment sites for Legionella and other biofilm-forming bacteria in tower basins, fill packs, and distribution pipework. Turbidity above 1 NTU substantially increases available attachment surface area.

Biocide Quenching

Organic particulate matter and suspended solids quench biocide residuals by reacting with oxidising biocides (chlorine, bromine). Higher turbidity means higher biocide demand to maintain target residuals, and increased risk of sub-lethal concentrations in protected zones.

L8 / HSG274 Requirements

ACOP L8 (HSG274 Part 1) requires the responsible person to implement a written scheme of control. Where turbidity is identified as a risk factor in the risk assessment, the scheme must specify the treatment and monitoring to control it.

Monitoring and Records

Inline turbidity logging on the multimedia filter outlet with a 4–20 mA signal to the building energy management system (BEMS) provides continuous evidence that the turbidity control measure is functioning. Alarm at > 0.8 NTU, shutdown/divert at > 1.0 NTU.

Multimedia Filter Pages & Examples

Media options, duplex arrangements and worked application examples

Parent Overview

Technology selection, SDI targets, hydraulic design, and backwash sizing for multimedia pre-RO filtration.

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Triple-Media Filters

Anthracite / sand / garnet for the best SDI reduction — the standard pre-RO media configuration for most applications.

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Duplex Systems

Parallel vessel pairs for uninterrupted 24/7 operation where backwash must not cut the downstream supply.

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Boiler Feed Example

Borehole to duplex triple-media to RO to steam boiler at 24 m³/hr — detailed vessel sizing and control design.

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Iron & Manganese Example

Greensand pre-stage and triple-media treating borehole water with elevated Fe/Mn for food-grade process water.

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Cooling Tower Example

Multimedia filtration for cooling tower make-up water at 45 m³/hr with L8 turbidity compliance.

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Pharmaceutical Example

GMP-compliant multimedia pre-treatment for purified water systems. 316L SS, sanitisable, validated.

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Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.