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Adsorption + Polishing Systems

GAC lead-lag contactors and ion exchange for organics, colour, PFAS, nitrate removal. TSS <30 mg/L.

Since 2016
Global Delivery
Performance Guaranteed

System Overview

GAC Contactors

Lead-lag granular activated carbon vessels (15 min EBCT) for organics, colour, and micropollutant adsorption with breakthrough monitoring.

Ion Exchange

Selective IX resins for nitrate, PFAS, heavy metals with automated regeneration.

Pre-Filtration

Bag, cartridge, or sand filtration to protect adsorption media from TSS fouling.

Regeneration

Automated regeneration with acid, caustic, or brine recovery for spent carbon and resin.

Detailed Process Specifications

Parameter10โ€“25 m³/h25โ€“50 m³/h50โ€“100 m³/h100โ€“200 m³/h
GAC Vessels2× lead-lag, 100L each3 vessels (2 operational)4-vessel batteryMulti-train 4× per stream
GAC EBCT15 minutes15 minutes15 minutes15 minutes
IX TypeNitrate-selective or PFASMixed bed + selectiveMixed bed + selectiveMulti-train selective
COD Removal30โ€“60% soluble COD40โ€“70%50โ€“75%50โ€“75%
Colour Removal85โ€“95% true colour90โ€“97%95โ€“99%95โ€“99%
PFAS Removal>99% PFOA/PFOS with selective IX>99%>99%>99%
Power5โ€“10 kW10โ€“18 kW20โ€“35 kW40โ€“70 kW
SCADATier 2: StandardTier 2โ€“3: AdvancedTier 3: AdvancedTier 4: Enterprise

Typical Applications

Textile Dye Effluent

Colour and COD removal from reactive dye wastewater.

Pharmaceutical Manufacturing

API residuals and endocrine disruptor removal.

Winery & Beverage

Colour, tannins, and organic compound polishing.

COD Without Biology

Non-biological soluble COD removal.

Water Reuse Polishing

Tertiary treatment for irrigation or process reuse.

Micropollutant Removal

Trace contaminants and emerging contaminants.

Related Process Trains

AOP

Ozone/UV oxidation for refractory organics.

Membrane (RO)

TDS management after adsorption.

DAF

Pre-treatment to reduce TSS before adsorption.

Equipment List & Specifications

Complete equipment inventory for Option J โ€” Adsorption + Polishing (GAC/IX). Process train: No | SCADA: Tier 2โ€“4

Special Safety Notes

IX acid/caustic handling, GAC dust, breakthrough monitoring

Mechanical Equipment

Item CodeDescriptionQtySpec / NotesLocation
J-ME-01Inlet screen13โ€“6 mm, manual or automaticInlet
J-ME-02Bag / cartridge filter (pre-GAC)15โ€“25 ยตm, SS316L housingPre-treatment
J-ME-03Sand filter (pre-GAC)1 (optional)0.5โ€“1.5 mยณ, dual-mediaPre-treatment
J-ME-04GAC contactor vessel(s)2โ€“4SS316L or FRP, 0.5โ€“4 mยณ each, lead-lag, 10โ€“15 min EBCTAdsorption
J-ME-05GAC transfer / filling port1Quick-connect, dust extractionAdsorption
J-ME-06Ion exchange vessel(s)1โ€“2SS316L or FRP-lined, 0.5โ€“2 mยณPolishing
J-ME-07IX regeneration tank1PE, 1โ€“3 mยณ, heating jacket optionalPolishing
J-ME-08pH correction tank (post-IX)1Rapid mix, 1โ€“3 mยณPost-treatment

Pumps

Item CodeDescriptionQtySpecDriver
J-PU-01Inlet lift pump21 duty + 1 standbyVFD
J-PU-02Pre-filter feed pump1CentrifugalFixed
J-PU-03GAC feed pump1Centrifugal, 1โ€“3 barFixed
J-PU-04IX feed pump1Centrifugal, 1โ€“3 barFixed
J-PU-05IX regeneration pump1Centrifugal, chemical-resistantFixed
J-PU-06Effluent discharge pump21 duty + 1 standbyFixed/VFD

Sensors & Instrumentation

Item CodeDescriptionQtyRange / OutputTier
J-SI-01Inlet / outlet flow meter2Magnetic or ultrasonicAll
J-SI-02pH (inlet / outlet / post-IX)30โ€“14 pHAll
J-SI-03Pressure differential (GAC)20โ€“1 bar per vesselTier 2+
J-SI-04Pressure differential (IX)10โ€“1 barTier 2+
J-SI-05GAC breakthrough monitor (TOC or UV254)1Online, 4โ€“20 mATier 3
J-SI-06IX breakthrough monitor (conductivity or selective ion)1Online, 4โ€“20 mATier 3
J-SI-07Level (all tanks)4โ€“5Ultrasonic / hydrostaticAll

Dosing Systems

Item CodeDescriptionQtySpecNotes
J-DS-01Acid (pH adjust for IX)1Diaphragm, 5โ€“50 L/h
J-DS-02Caustic (IX regeneration + neutralisation)1Diaphragm, 50โ€“200 L/h
J-DS-03Salt (NaCl) (IX regeneration)1Diaphragm, 50โ€“200 L/h
J-DS-04Chlorine (post-GAC bio-growth control)1Diaphragm, 1โ€“10 L/h
J-DS-05Day tanks3โ€“4200โ€“500 L, PE, bunded

SCADA / Control Hardware

Item CodeDescriptionQtySpecTier
J-SC-01PLC1S7-1200 or S7-1500Tier 2โ€“4
J-SC-02HMI110โ€“15", IP65Tier 2โ€“4
J-SC-03GAC vessel sequencing control1Auto switch on on/off P or timerTier 2+
J-SC-04IX regeneration timer / trigger1Conductivity or timer-basedTier 2+
J-SC-05Remote I/O2DistributedTier 3
J-SC-064G / WiFi router1Industrial, VPNTier 3
J-SC-07UPS11.5โ€“2 kVATier 3
J-SC-08MCC / control room1SS304, IP55, air-conditioned, positive pressureTier 3โ€“4

Auxiliary Equipment

Item CodeDescriptionQtySpec
J-AU-01GAC transfer blower / vacuum1Dust extraction during filling
J-AU-02Spare GAC (initial fill + 1 change)2โ€“ fill volumeCoal-based or coconut, Iodine >850 mg/g
J-AU-03Spare IX resin1โ€“ fill volumeSelective or mixed-bed as specified
J-AU-04Ventilation2โ€“3200โ€“500 mยณ/h
J-AU-05LED lighting4โ€“620W, IP65
J-AU-06HVAC (control room)13โ€“6 kW
J-AU-07Spill bund1110% largest tank

Need Detailed Specifications?

Our engineers provide detailed P&ID drawings, container layouts, and equipment specifications for your selected Process.

Containerised Adsorption (Option J)

This containerised adsorption option packages activated-carbon (or specialist media) treatment into a transportable, rapidly deployable unit for capturing dissolved organics, micro-pollutants and trace contaminants. Adsorption excels where dissolved compounds — hydrocarbons, solvents, pesticides, taste-and-odour or emerging contaminants — must be polished to low limits that filtration and biology cannot reach. Lead/lag vessels with breakthrough monitoring hold the outlet within specification between media changes, and the container arrives pre-piped, wired and tested. It suits emergency response, temporary duties, pilot work and permanent installations where speed and relocatability matter. We size the media and contact time to the contaminant and the target, so the unit delivers a verified, compliant polishing barrier.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.