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Site Deployment, Commissioning & Remote Operation

A pilot only produces data once it is on the intake, connected and running. Because our seawater DAF pilots are factory-built and FAT-tested as one piece, site deployment is fast and low-risk: connect feed, drain and power, commission, train the operator, and start logging — with our engineers on the line throughout. This page walks through exactly what happens from the truck arriving to the first validated dataset.

Factory-Built Means Fast on Site

Everything that can go wrong with a pilot — piping leaks, control faults, instrument calibration, pump priming — we find and fix in our works during the witnessed factory acceptance test, not on a windswept jetty. So the rig arrives as a known-good unit and site work is reduced to three service connections, a structured commissioning sequence and operator training. Most rigs are producing representative data within days of arrival. For the constraints that genuinely make remote intakes hard, see remote pilot challenges.

What the Site Has to Provide

Seawater Feed

A tapping off the intake or a temporary suction line. The on-board self-priming pump and strainer handle the rest — see intake pumping.

Drain / Return

Clarified water, float sludge and reject returned to an approved point. We confirm the discharge route in planning.

Power

A single 400 V 3-phase inlet — or a generator, since the rig is gen-ready via its MCC package.

Deployment & Commissioning Sequence

1. Place & Level

Crane or forklift to position, level and secure the container/skid on its standing.

2. Connect Services

Feed, drain and power connected and pressure/insulation tested.

3. Wet Commissioning

Fill, prime, prove pumps, calibrate online instruments against grab samples.

4. Process Set-Up

Establish baseline coagulation, recycle and loading; confirm float and clarified quality.

5. Operator Training

Hands-on training on the HMI, sampling, chemical handling and the test programme.

6. Remote Handover

Remote dashboard live; our engineers monitor and support the campaign throughout.

Operation, Support & Safety

Remote Monitoring

4G/VPN dashboard lets our process engineers watch trends, tune setpoints and catch a bloom onset with the operator — minimising site visits.

Engineering Support

Defined support response for the campaign, with the option of periodic site attendance and our aftermarket services.

HSE & Chemical Handling

Bunded chemical store, leak detection, eyewash and method statements — safe chemical operation on an unmanned-most-of-the-time rig.

Off-Grid Ready

Generator interface and optional solar-assisted control power keep remote intakes logging without grid power.

Pilot best practice · Mobile & trailer rigs · Containerised SCADA

From Truck to First Dataset in Days

Tell us the site — intake, discharge, power and access — and we will plan the deployment, commissioning and support around your campaign.

Industries We Serve

Our expertise spans multiple industries with sector-specific water treatment solutions.

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