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Lamella & Tube Settlers

Sedimentation & Clarification — in depth

Inclined-plate (lamella) and tube settlers pack a large settling area into a small tank. Water rises between 55–60° plates or tubes; solids settle a short distance onto the plate and slide down to a hopper, so the unit clarifies several times the flow of an open tank of the same footprint — ideal where space is tight.

Inclined Settling

What matters in practice

Inclined Plates

55–60° plates multiply area.

Small Footprint

High rate in a compact tank.

Short Settling Path

Solids fall onto the plate and slide off.

High-Rate Clarification

Several times open-tank capacity.

Lamella Data

ParameterTypicalNote
Plate angle55–60°Self-cleaning
LoadingUp to ~10 m/hProjected area
Footprint3–5× smallervs open tank
UseRetrofit/compactSpace-limited

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Reynolds & Bauhm designs and delivers sedimentation & clarification solutions backed by process engineering and performance guarantees.

Lamella & Tube Settlers: Engineering Detail

Fundamentals, design drivers and practical guidance

Lamella and tube settlers — inclined-plate and tube modules that multiply the effective settling area, clarifying high flows in a small footprint.

Ballasted clarification accelerates settling by attaching micro-sand (or recycled ballast) to the floc, sharply increasing its settling velocity and allowing very high overflow rates in a compact, fast-starting plant — ideal for variable or storm flows. Across all types, inlet/outlet hydraulics, weir loading and sludge-collection design determine whether the theoretical overflow rate is actually achieved or short-circuited away.

Reynolds & Bauhm sizes clarification on settling velocity and surface overflow rate — selecting conventional, lamella or ballasted systems and the inlet, weir and sludge-collection detail that makes the design overflow rate real, not theoretical.

Sedimentation removes settleable solids by letting gravity do the work, and its performance is governed by surface overflow rate — the design flow divided by the clarifier's plan area — rather than by depth or retention time alone. A particle is captured only if its settling velocity exceeds the upflow (overflow) rate, which is why plan area, not tank volume, is the master sizing variable.

Design & Specification Considerations

What our engineers assess on every scope of this type

  • Weir loading rate and even flow distribution
  • Sludge-collection and withdrawal design
  • Surface overflow rate as the master sizing variable
  • Settling-velocity / column-test characterisation of solids
  • Conventional vs lamella vs ballasted selection
  • Inclined-plate area multiplication for small footprint
ParameterTypical basisWhy it matters
Overflow rateFlow / plan areaCaptures particles above it
Plan areaMaster sizing variableNot depth or volume
LamellaInclined-plate areaBig area, small footprint
BallastedMicro-sand flocHigh rate, fast start
InletEnergy dissipationStops short-circuiting
SludgeCollection + withdrawalRemoves settled solids

Frequently Asked Questions

Common questions on sedimentation and clarification

How do lamella/tube settlers save space?

By stacking inclined plates or tubes, they present the projected settling area of a much larger basin within a small footprint. This area multiplication is why they suit land-constrained sites while keeping the effective overflow rate low.

What is ballasted clarification?

A high-rate process where micro-sand is attached to the floc, greatly increasing its settling velocity. That allows very high overflow rates in a compact, fast-starting plant, well suited to variable or storm flows.

Why does inlet design matter so much?

Because poor inlet hydraulics create currents and short-circuiting that let flow bypass the settling zone, so the tank never achieves its theoretical overflow rate. Energy dissipation and even distribution are essential to realise the design.

How is settled sludge removed?

Sludge-collection mechanisms scrape settled solids to a hopper from which they are withdrawn at a controlled rate. Proper collection design keeps the clarifier in balance and prevents solids re-suspension.

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