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Screen Rating & Element Types

Self-Cleaning Filter Design — in depth

The screen sets what a self-cleaning filter removes. Rating runs from coarse 3000 micron protection screens to fine 10 micron polishing; element type — wedge-wire, woven mesh or sintered — is matched to the solids, fibre content and cleanability required.

Screen Selection

What matters in practice

Micron Rating

10–3000 µm set by the solids to remove.

Wedge-Wire

Robust, cleanable, slot-rated elements.

Woven Mesh

Fine ratings for polishing duty.

Multi-Layer / Sintered

Depth elements for difficult solids.

Element Types

ElementRatingBest for
Wedge-wire25–3000 µmRobust, fibrous
Woven mesh10–500 µmFine polishing
Perforated>800 µmCoarse
Sintered<25 µmVery fine

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Reynolds & Bauhm designs and delivers self-cleaning filter design solutions backed by process engineering and performance guarantees.

Screen Rating & Element Types: Engineering Detail

Fundamentals, design drivers and practical guidance

Selecting the screen rating and element — from coarse 3000 micron to fine 10 micron, in wedge-wire, mesh or weave to suit the solids.

Cleaning is triggered by accumulated differential pressure across the screen or by a timer, and executed by a backflush or a suction-scanner that traverses the element, drawing the captured solids off a small area at a time while the filter stays online. Sizing balances the clean-screen pressure loss against the dirty-screen trigger point and the backflush volume, so the filter protects equipment without itself becoming a bottleneck or wasting water on over-frequent cleans.

Reynolds & Bauhm specifies self-cleaning filters on screen rating, flow and pressure loss, with the cleaning mechanism (backflush or suction-scanner), control logic and materials matched to the duty — delivering continuous protection with minimal flow interruption and reject.

Automatic self-cleaning filters protect downstream equipment by removing suspended solids continuously, cleaning their own screens without interrupting flow. They are specified by screen rating (the micron retention), the design flow and pressure loss, and the cleaning mechanism — and the art is matching all of these to a duty that may swing widely in solids load.

Design & Specification Considerations

What our engineers assess on every scope of this type

  • Clean- vs dirty-screen pressure-loss envelope
  • Differential-pressure or timer cleaning trigger
  • Backflush vs traversing suction-scanner mechanism
  • Backflush volume and reject minimisation
  • Continuous online operation during cleaning
  • Control logic, isolation and redundancy for the duty
ParameterTypical basisWhy it matters
MechanismBackflush / suction-scannerCleans while online
RejectMinimised backflushSaves water
Screen ratingMicron retentionSets what is captured
MaterialWedge-wire / weave / alloyWithstands dP and chemistry
Pressure lossClean vs dirty envelopeAvoids a bottleneck
TriggerdP or timerInitiates cleaning

Frequently Asked Questions

Common questions on automatic self-cleaning filtration

How does a self-cleaning filter work without stopping flow?

It cleans a small area of screen at a time — by backflush or a traversing suction-scanner — while the rest of the element keeps filtering. Screen Rating & Element Types therefore protects downstream plant continuously, without an offline cleaning stop.

How is the screen rating chosen?

By the sensitivity of the equipment being protected: a fine micron rating guards delicate downstream plant but cleans more often, while a coarser rating passes more solids with less cleaning. The duty's solids load sets the balance.

What triggers the cleaning cycle?

Accumulated differential pressure across the screen, or an elapsed-time backstop — whichever comes first. Triggering on dP cleans only when needed, which minimises reject water and wear.

Backflush or suction-scanner — which is better?

It depends on duty: backflush is simple and robust; a traversing suction-scanner cleans fine screens efficiently with low reject. Screen Rating & Element Types matches the mechanism to the solids type, screen rating and water-loss tolerance.

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